Superheated Water Spray Sterlizer

Gem Pharma’s Superheated Water Spray Sterilizers (SHWSS) are able to perform counterpressure sterilization of large volume parenteral solutions. Based on the principle of moist-heat sterilization under counter pressure, SHWSS are designed to meet terminal sterilization requirements in pharmaceutical industry. Gem Pharma’s SHWSS are suitable for treating loads in containers that may be deformed due to the difference in pressure between the chamber and the container itself.

These Superheated Sterilizers are fitted with water recirculation through sanitary pump and spray system to heat up and cool down the products to be sterilized. These units are ideal for infusion products, blister packed products, PVC multi-layer pouches and large volumes of liquids sealed in glass or plastic containers.

Where the product is liable to separation or for accelerating thermal transition phases, the whole load can be rotated during the entire sterilization process. Each unit has circular inner chamber and rectangular door. These units feature fully automatic control system; touch screen control panel and thermal printer enabling users to operate the machine in very convenient way.

In addition to our standard models, our superheated water spray sterilizers can be custom designed as per user requirements.

Salient Features

  • High powered centrifugal pump used for re-circulation of water in the system
  • Plate type heat exchanger for efficient heating and cooling of water.
  • Special distribution plate arrangement for an optimal water shower
  • Installation is on floor or pit mounted
  • Single or double door, semi-automatic hinged type or automatic sliding type as per requirement.
  • Water distribution headers & spray nozzles are arranged in a manner to ensure uniform heat distribution throughout load
  • Temperature & pressure monitoring inside the chamber
  • PLC & HMI based control system with provision for SCADA connectivity.
  • Range of alarms & safety devices for product, process & operator safety
  • Strip chart or paperless recorders available
  • Automatic loading – unloading system provided if required
  • All contact parts made in SS316 and non-contact parts made in SS 304.
  • Food grade silicone gaskets.
  • Available in sizes up to 20,000 Litres.

Process Description

  • Circulation Water (DM) is filled inside the chamber then it is drawn with help of centrifugal pump & heated with external heat exchanger. The water is then showered on the load through proper distribution system inside the chamber. Sterilization up to pre-set temperature level & time.
  • Cooling is done by supplying water to heat exchanger thus indirectly cooling circulation water.
  • Air counter pressure is maintained throughout the process to prevent damage to product container.
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    2024
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