Rapid Mixer Granulator

Rapid Mixer Granulators (RMG) are primarily used for tablet manufacturing process  which requires homogenous mixing, controlled granule size and at the same time assuring great reduction in processing time and cost. It consists of various parts such as Mixing Bowl, Mixing Blades, Granulator, Pneumatic Discharge, Motor, Gear Box, Operating Panel and the Control Panel.

The RMG performs dry mixing & wet granulating by basic design of the special arm of the mixing impeller and sequencing of the mixing process in the cylindrical mixing drum with rounded connection to the base plate. While spinning close to the bottom of the mixing bowl, the entire mixture is set in a whirling – rising – tumbling motion by the impeller, ensuring a quick and even distribution of all dry components. This leads to an even wetting of every granule. Large lumps that occur during wet mixing are broken up by the strategically placed chopping tool rotating at 1440/ 2880 rpm. The mix can be discharged with the impeller running through an outlet located on the side of the mixing bowl near the bottom.

Salient Features

  • The mixing tool can be easily removed from the drive-shaft, providing an un-obstructed mixing area for easy cleaning.
  • Homogeneous binder distribution.
  • Short batch time.
  • Option to maximize CIP effectiveness.
  • Air purge sealing system for main stirrer shaft & granulator shaft.
  • All internal contact parts are under precise control of automation.
  • A high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder & to break the product to the granules of required size.
  • The seal housing and drive shaft may be flushed with cleaning water which is then drained away from the machine through built in drain tubes.
  • Available with Auto Control panel and PLC/HMI system as per requirement.
  • Model

    Working Volumes

    Litres.

    Gear Box Ratio

    Main Motor HP (1500/750 RPM)

    Chopper Motor HP (1500/3000 RPM)

    RMG 10

    8

    10:1

    2/3

    0.5/1

    RMG 25

    20

    10:1

    2/3

    1/1.5

    RMG 50

    40

    10:1

    3/5

    1.5/2

    RMG 100

    80

    10:1

    7.5/10

    2/3

    RMG 150

    120

    10:1

    10/15

    3/5

    RMG 250

    200

    10:1

    22.5/30

    3/5

    RMG 300

    240

    10:1

    22.7/30

    3/5

    RMG 400

    320

    10:1

    35/40

    5/7.5

    RMG 600

    480

    10:1

    40/50

    5/7.5

    RMG 800

    620

    10:1

    50/60

    5/7.5

    RMG 1000

    800

    10:1

    63/85

    10/15

    RMG 1200

    1000

    10:1

    80/100

    10/15

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    2024
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