Milling Machines

COMMINUTING MILL MACHINE

tablet-line-milling-comminuting-mill
Comminuting mill is used for the down sizing, multi milling, pulverization and dispersion of wet and dry products in pharmaceutical, chemical, food, cosmetics, fertilizers industry etc.
The product is poured from the top through in feed hopper and material falls on the rotor blades beater assembly for milling or pulverization. Due to the knife edges mounted on rotor, the downsizing of particle takes place and through sieve material gets pushed outward from the bottom opening. Knife edges can be removed for cleaning very easily
• Design is cGMP – Current Good Manufacturing Practices compliant.
• All Product contact parts are SS 316/ 316L & non-contact parts SS 304.
• High speed colloid mill, granulating, pulverizing, mixing and size reduction of wet & dry material.
• Easy and simple to change knife to impact forward vice-versa by reversible chamber.
• Trays in SS 316 rounded corners and edges.
• Dynamic balanced beater assembly bearings are in a separate pillow block at outside the chamber.
• Wide range of sieve of perforated and wire-mesh.
• Fitted on castor wheels for easy mobility.
• Jacketing chamber for water cooling.
• AC frequency drive for variable speed.
• Explosion proof motor and push button.
• Fixed / swing type beater assembly.
• Uniform feeding system with feeder screw with variable drive.
• Interlocked throat hopper and belt guard & Over load relay protection.
• Electric Motor7.5 HP / 5.5 kW/3 ph A.C15 HP / 11 kW/ 3 ph / AC

MODEL

PCMM – 16

PCMM – 32

Output Speed

50 to 800 kg (Depends on product, speed and sieve size)

Up to 2000 kg (Depends on product, speed and sieve size)

Blades

Fixed / swinging type with knife and input edge

Blade

16 Nos.

32 Nos.

Rotor Speed

1000 / 2200 / 4400 RPM

1000 / 2200 / 4400 RPM

Screen Area

495 mm X 135 mm

495 mm X 270 mm

Electric Motor

7.5 HP / 5.5 kW/3 ph A.C

15 HP / 11 kW/ 3 ph / AC

CONE MILL MACHINE

Cone milling is one of the most common methods of milling in
the pharmaceutical, food, chemical and associated industries. They are typically used for size reduction and deagglomeration or de-lumping of powders and granules.
Generally used for reducing material to a particle size as low as 180µm (80 mesh) a cone mill produces less dust and heat than alternative forms of milling. The gentle grinding action and quick discharge of correctly sized particles ensure tight particle size distributions (PSDs) are achieved.

Gem Pharma’s Cone Mill is typically used for some of the following common applications:
• Sizing wet granulated particles before drying
• Sizing dry granules before the tableting stage
• Reclaiming - broken tablets, broken biscuits are ground back into their powder form before being re-formed.
• De-lumping dry detergent during production
• Deagglomerating dried fruits - raisins, cranberries

Cone Mill comprises of a vertically mounted rotating impeller which moves material across a mill screen causing a low velocity cutting action on the particle. If the particle is the right size it will pass through the screen, if not it remains in the cutting chamber until it reaches the desired size.

Material is fed by gravity into the top of the mill head and the finished product is discharged at the bottom of the milling chamber. The product does not heat during the sizing operation due to less impact and high ventilation.
-All contact parts made of SS 316 as per GMP standard.
-Designed for continuous operation of multi mill
-Beaters and scrapper blades of SS 316 quality.
-Multi mill direction of beaters can be changed by reversible switch.
-Castors provided for mobility.Cylindrical screen for higher output.
-Flame Proof or direct driven machine with VFD can be provided upon request
-Lab. Model also available.
tablet-line-milling-cone-mill

MULTI MILL MACHINE

tablet-line-milling-multi-mill
Gem pharma’s Multi Mill a self - contained portable unit useful for high-speed granulation, pulversing, mixing, shredding and chopping of wide range of wet and dry materials with special attachments called beater which have Knife/Impact blades and Scrapper blades (Standard) to get the required size reduction.The Industrial Multi Mill consists of stainless steel hopper, processing chamber with beater assembly, motor, DOL starter, speed pulleys, screen and a sturdy body.
Desired output of product depends on wide range of model selection which varies through direct driven, belt driven, perforated screen size & motor HP.
Multi Mill is widely used in pharmaceutical industries, food industries, R&D purpose, pharmacy colleges for education purposes, etc.
• All contact parts made of SS 316 as per GMP standard.
• Multiple speed drive of beaters can be adjusted through Variable Frequency Drive (VFD).
• Easy Dismantling & Cleaning.
• Effortless Portability with the help of Castor Wheels.
• Direction of blade rotation can be changed.
• Flame proof or Direct Driven Machine can be provided upon request.
• Multiple combination of Perforated Screen, Speeds, Number of blades.
• Lab model also available.
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