Liquid/Syrup Manufacturing Plant

Liquid/Syrup Manufacturing Plant

Gem Pharma’s high-quality Liquid/Syrup Manufacturing Plant is ideal for the preparation of syrup, expectorants, oral drop formulations and other water based pharmaceutical products. It comes with easy cleaning technology to ensure no contamination of the product and complete sterilization of the vessel. Moreover, Gem Pharma’s Liquid Manufacturing Plant Vessels are made of SS316 and designed in compliance with cGMP norms.

Gem Pharma’s high tech ointment manufacturing plant comes with a complete cover lifting facility for cleaning when the batches of products are changed. In addition, this liquid plant has variable speed drive for main anchor stirrer assembly for various speeds. It comes with the jacketed vessels for heating and cooling process. Moreover, to ensure proper filtration, it comes with specially designed inline filters.

Equipped with the integrated automatic control panel and cutting edge technology, Gem Pharma’s manufacturing unit is one of the best options available today. Liquid Manufacturing Plant is most suitable for the pharmaceutical industry to produce liquid oral dosages, medicinal syrups, expectorants, antacid suspensions and other water based products.

salient features

    • Easily cleanable and completely untouched process, hence less chance of contamination.
    • All contact parts made of SS 316 and non-contact parts of SS 304 material.
    • All pipelines are electro polished from inside and joints are easily openable.
    • Complete cover lifting arrangement to facilitate cleaning at the time of batch change.
    • The entry of stirrer & high-speed emulsifier is from top. In-line Emulsifier (as per customer choice) provided on demand.
    • All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
    • Variable speed drive provided for main anchor stirrer assembly for different speeds.
    • Jacketed vessels for heating/cooling processes.
    • Inspection glass with illumination.
    • Specially designed inline filters can also be provided to ensure proper filtration.
    • All gaskets are made of food grade silicon.
    • Complete plant is equipped with CIP and SIP connections.
    • Entire plant can be operated by 1 person using the PLC based control panel for process automation.
    • Emergency stop button along with safety pressure valve and limit switch for top lid as part of safety features.
    • Available in sizes ranging from 10 litres to 25,000 litres.
    n (food grade)
  • All contact parts are of SS 316 & finished to class 4B (mirror) In-line emulsifiers provided on demand.
  • All vessels are suitable for eternal pressure of 1kg/cm2 & hence can be sterilized.
  • All pipes, pipe fittings and valves are of SS 316, internally electro polished, with tri-clover ended joints.
  • Liquid syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel.
  • The entire liquid syrup plant manufacturing is equipped with CIP & SIP connection
  • All values of temperature & time of the plant are indicated digitally on the control panel.
  • Ampere indicated on Ampere meres.
  • PLC base automatic operating plant can be designed as per requirement.

Equipment used in Liquid Plant

  • Sugar Melting Vessel.
  • Pre-filtration Unit.
  • Syrup Manufacturing vessel.
  • Filtration Unit.
  • Storage vessel.
  • Interconnecting pipeline.
  • Pumps -Lobe Pumps, Metering Pumps, Vacuum Pumps.
  • Integrated automatic control panel.
  • Working Platform.

Optional Requirements:

  • Load cell for accurate weighing.
  • Electric or steam based heating as per client requirements.
  • SIP and CIP.
  • Flameproof designs for motor, gear boxes, limit switches etc.

Optional Requirements:

  • This system consists of a closed-circuit manufacturing facility from the moment the Sugar is charged in the unit to loading the product into the Liquid Filling Machine.
  • The sugar and water, are loaded with the help of a vacuum system, mechanical system or manually into the sugar melting vessel.
  • The sugar syrup vessel is supplied with a high speed stirrer and limpet coils for heating mechanism. The mixture is prepared at the required temperature and then transferred to the manufacturing vessel through the help of a vacuum or transfer pump.
  • The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump. (Optional Facility)
  • The pump also discharges the product in the Storage Vessel once the manufacturing process is completed.
  • The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to a Liquid Transfer Pump or the Storage Vessel remains fixed (In bigger size) & pump transfers the liquids into a float tank which is connected with filling machine.
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