Lifters

LIFTER & POSITIONING MACHINE

Lifting and positioning device is designed to lift and position any type of ‘ In process’ container or storage bins. This device is mainly used in solid dosage manufacturing and also for liquid compounding operation. This device is designed to achieve dust free transfer of ‘ In Process’  materials enhancing cGMP standard and eliminates laborious manual operation. It can be used along with the main equipment such as bin blender, tablet press, capsule filling etc.

It consists of a Mainframe, Bin fixing arm, Hydraulic lifting device, and Pivot base. This mainframe moves 360 degrees on the axis and Bin fixing arm moves upward and downward in the frame by using hydraulic cylinder and power pack system.

 

Salient Features

  • Conforms to cGMP
  • Main lifting column is made of M.S. structure and externally cladded by SS 304
  • Available in capacities of 30 kg to 150 kg
  • Fully automatic lifting and positioning machine system, with hydraulic lifting arrangement for quick and easy handling & conveying.
  • Limit switches are provided to stop the hydraulic drive when the stroke is completed

MOBILE LOADING SYSTEM

Mobile loading systems are used for lifting storage bins and later positioning the same at their destination. With these devices, a tilting facility is provided, owing to which the product container can be emptied. Further, this system helps in charging the material in order to process the equipment.

These units are constructed using various standard assemblies which offer individual solutions to each application of solid dosage and also for liquid compounding operation. Mobile loading system is evolved to achieve dust free transfer of in-process materials enhancing cGMP standard and simultaneously eliminating laborious manual operation.

The elevator operates by engaging the container to a semi-circular/single hook/fork type/platform/lift arm attached to a column. The container is then raised or lowered by hydraulic system with built in safety parameters.
• Closed Column construction with floor and ceiling fastening, also available in self standing pivoted execution
• Material of construction is SS clad MS column/SS column
• Adjustable mount stop
• Double acting in-house manufactured Hydraulic Cylinder with 3 stage Fail safe seals.
• Hose burst protection system installed on the cylinder making it fail safe.
• Lift Lock for safety provided.
• Imported Mono Block Power Pack with zero maintenance.
• All control cabling and rigid piping included with the machines. Due to Rigid Piping chances of leakages are eliminated.
• Built in provision for the Vibratory Sifter/Mill to be electrically connected. Thus eliminating the cables running on the floor.
• Better safety and cGMP compliant..
• 100% customisable designs
tablet-line-mobile-loading-system

Lifting and Tipping Device

tablet-line-tipper-lifting
Gem Pharma’s lifting and tipping device is operated hydraulically or mechanically for lifting and tipping heavy containers to any elevation. For e.g. FBD Bowl loaded with dried granules. Content of the Bowl is transferred smoothly to granulating equipment and through it to an IPC container. It provides completely dust free mobile operation and eliminates tedious scooping or manual handling.

The process consists of bringing the container beneath the Tipper. The inverted cone of the Tipper is lowered so that the brim flange of the bowl touches the brim flange of the inverted cone. Both are then clamped together with quick fixing clamps. The whole assembly is raised hydraulically to the required height and then rotated mechanically and lowered to a suitable height to align with the receiving container/equipment.

The discharge point cone is fitted with a butterfly valve through which the contents are discharged to the suitable machine as per the process requirement.
• Stainless steel lift yoke with integral gearbox for rotation of discharge cone and container
• Discharge cone clamps are made of stainless steel with ease of secure, clamping design.
• Control cabinet is powder coated made out of M.S. and is tight, complete with hydraulic power pack and electric control.
• Complete fail safe design.
• Conforms to latest cGMP Standards.
• Discharge cone is fitted with a butterfly valve. The MOC is SS316/304.
• Standard power pack with safety features.
• Free standing unit.
• Hydraulic/Pneumatic/Mechanical design.
• Adjustable stop.
• Additional lift column height.
• Double Column For heavier loads.
• Imported power packs.
• Hydraulic arrangement for tilting.
• 180 degree swivel column.
• Pneumatically actuated valve.
• Single cone for 2 sizes of FBD Bowl with adaptor.
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    2024
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