CONTA BLENDER

Conta Blending System has replaced completely the conventional blenders like V shape / Double cone or Ribbon type- is to latest GMP concept with an emphasis on the dust free transfer of powders and granules at different stages from sizing / dispensing 1o compression / filling of Tablets or Capsules.

The process involves collecting the sized granules in o Container, wheeling it to the Blender, engage the same with clamping system, lift and tumble for the pre validated time in set number of rotations.

Conta Blender has a flexibility of Batch Volume. Varying sizes of containers con be mounted on a drive console which is equipped with clamping cage. Batch size variation achievable in 500 kg. Model for example, is from 5 kg, to 1000 kg, using two different sizes of containers.

The mixing efficiency is better than the other type of tumbling blenders like Double Cone, V or Octagonal as they rotate in a diagonal and in an eccentric plane.It shuffles the product intimately resulting in homogeneous blend within 5-20 minutes.

Salient Features

  • A/C Drive is provided to take care of starting Torque.
  • 0° stopping for easy docking and undocking of the bin.
  • A suitable fencing around the cage with an entry point for the bin on detachable trolley. Limit switch on entry door to prevent the accidental operation of the cage.
  • Flexibility of accepting variable bin sizes providing wide range of batch volumes.
  • cGMP construction with cladded polished S.S sheets.
  • The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.
  • Built-in Butterfly valve (150 mm dia) at the bottom suitable for discharge.
  • Suitable leak proof vent on top.
  • Capacity available 5 to 1000 Kgs.

Advantages

  • Highly effective for low volume active blending with as low as 1% active.
  • Processing of different sizes of production batches in single equipment with scale up data.
  • Dust-free operation in solid dosage processing area.
  • No risk of De-blending on extended processing.
  • Containerized transfer of processed material avoiding manual scooping.
  • No cleaning down time as the product container is mobile.

Application:

Blending of day powder for capsules

Closed system containment of processed powders/granules.

Single step transfer from Drying to compression / filling equipment with reduced material handling.