Cream Plant

CREAM MANUFACTURING PLANT, LOTION MANUFACTURING PLANT

Cream Lotion Manufacturing Plant:

Cream Manufacturing Plant, Lotion Manufacturing Plant are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenization.

It is specially designed to take care of two critical factors which directly affects the quality of the Creams / Lotions.

  • Minimum man handling of Cream & Lotions
  • Negligible vacuum drop during mixing & blending.

GEM’S Cream lotion Manufacturing Plant consist the following equipment’s and accessories :

  • Manufacturing Vessel.
  • Wax Phase Vessel.
  • Water Phase Vessel.
  • Storage Vessel.
  • Vacuum Pump.
  • Control Panel.
  • Product Piping.
  • Working Platform.
  • Material Transfer Pump to Transfer material from manufacturing Vessel to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C.
  • The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetary Mixer, by vacuum through conical filter..
  • The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel.
  • The Storage Vessel is then taken to the filling area and is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the ointments in the hopper of the Ointment Filling Machine.
  • The entire Cream Plant can be operated by centralized operating panel by one operator.
  • The plant is equipped with an electrical control panel with digital temperature indicators and digital timers.
  • Minimum two batches per shift of the same product can be assured in this plant.
  • This plant conforms to CGMP standards (Paint Free Construction).
  • PLC/HMI system (optional).
  • Load Cell (otional).

Features :

  • All material transfers are done by vacuum or by transfer pumps.
  • All the vessels are CGMP (paint free construction).
  • The gaskets used are of silicon (food grade).
  • All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
  • The entry of all agitators are from top & High Speed Emulsifier from bottom or In-line Emulsifier ( as per customer choice ).
  • All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.
  • The entire cream plant is equipped with CIP & SIP connections, so that customer can use this facility, if have CIP & SIP equipment.
  • All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
  • All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

Technical Specification

BATCH (KG)
WAX PHASE VESSEL (CAP. LTRS.)
WATER PHASE VESSEL (CAP.LTRS)
MANUFACTURING VESSEL (CAP. LTRS.)
STORAGE VESSEL (CAP. LTRS.)
APP.LENGTH - MM
APP.LENGTH - MM
APP.HEIGHT - MM
50
35
35
70
78
3500
1200
2135
100
70
70
140
156
4110
1300
2200
200
140
140
280
312
4580
1400
2600
250
175
175
348
388
5050
1550
2755
300
210
210
420
468
5050
1550
2850
500
350
350
700
780
5550
1750
3200
1000
700
700
1400
1560
6070
2000
3600